Cummins M11 Series Engines Service Repair Shop Manual

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This complete service repair workshop manual PDF download for the Cummins M11 Series Engines has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.

This manual contains complete rebuild specifications and information for the M11 model engines, and all associated components manufactured by Cummins Engine Company, Inc.


TABLE OF CONTENTS :

Introduction
Engine Identification
Engine Disassembly and Assembly – Group 00
Cylinder Block – Group 01
Cylinder Head – Group 02
Rocker Levers – Group 03
Cam Followers – Group 04
Fuel System – Group 05
Injectors and Fuel Lines – Group 06
Lubricating Oil System – Group 07
Cooling System – Group 08
Drive Units – Group 09
Air Intake System – Group 10
Exhaust System – Group 11
Air Equipment – Group 12
Electrical Equipment – Group 13
Engine Testing – Group 14
Instruments and Controls – Group 15
Mounting Adaptations – Group 16
Specifications – Group 18
Vehicle Braking – Group 20
Service Literature
Component Manufacturers: Names and Addresses
Index


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bulletin No. : 3666075-00
Total Pages : 585


This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.

This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

More Info : https://www.sitelux.com

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MAIN MENU
COVER PAGE
TABLE OF CONTENTS
INTRODUCTION
ABOUT THE MANUAL
DEFINITION OF TERMS
GENERAL CLEANING INSTRUCTIONS
GLASS OR PLASTIC BEAD CLEANING
SOLVENT OR ACID CLEANING
STEAM CLEANING
GENERAL REPAIR INSTRUCTIONS
WELDING ON A CELECT CONTROLLED VEHICLE
GENERAL SAFETY INSTRUCTIONS
IMPORTANT SAFETY NOTICE
HOW TO USE THE MANUAL
ILLUSTRATIONS
SIMBOLOS
SYMBOLE
SYMBOLES
SYMBOLS
ENGINE IDENTIFICATION
ENGINE DIAGRAMS
ENGINE INDENTIFICATION
ELECTRONIC CONTROL MODULE (ECM) DATAPLATE
ENGINE DATAPLATE
ENGINE SPECIFICATIONS
AIR INTAKE SYSTEM
BATTERIES (SPECIFIC GRAVITY)
COOLING SYSTEM
ELECTRICAL SYSTEM
EXHAUST SYSTEM
FUEL SYSTEM
GENERAL ENGINE DATA
LUBRICATING OIL SYSTEM
ENGINE DISASSEMBLY AND ASSEMBLY - GROUP 00
ENGINE ASSEMBLY
ACCESSORY DRIVE ASSEMBLY - INSTALLATION
ACCESSORY DRIVE OIL SEAL - INSTALLATION
ACCESSORY DRIVE PULLEY - INSTALLATION
ACTUATOR HARNESS - INSTALLATION
AIR COMPRESSOR - INSTALLATION
AIR COMPRESSOR AIR SUPPLY TUBE - INSTALLATION
AIR COMPRESSOR COOLANT INLET TUBE FITTING - INSTALLATION
AIR COMPRESSOR COOLANT OUTLET TUBE - INSTALLATION
AIR INTAKE MANIFOLD - INSTALLATION
ALTERNATOR - INSTALLATION
ALTERNATOR AND BRACKET (BUS APPLICATIONS) - INSTALLATION
ALTERNATOR BELT (NON BUS APPLICATIONS) - INSTALLATION
ALTERNATOR DRIVE BELT (BUS APPLICATIONS) - INSTALLATION
ALTERNATOR DRIVE PULLEY - INSTALLATION
ALTERNATOR DRIVE SEAL - INSTALLATION
AUTOMATIC BELT TENSIONER - INSTALLATION
CAM FOLLOWER ASSEMBLIES - INSTALLATION
CAMSHAFT AND GEAR ASSEMBLY - INSTALLATION
CONNECTING ROD SIDE CLEARANCE MEASUREMENT
COOLANT FILTER - INTSTALLATION
CRANKSHAFT - INSTALLATION
CROSSHEADS - INSTALLATION
CYLINDER BLOCK - INSTALLATION ON REBUILD STAND
CYLINDER HEAD - INSTALLATION
CYLINDER LINERS - INSTALLATION
DIPSTICK TUBE BRACKET - INSTALLATION
DRAIN PLUGS - INSPECTION
ELECTRIC FAN CLUTCH (CUMMINS) - INSTALLATION
ELECTRONIC CONTROL COOLING PLATE - INSTALLATION
ELECTRONIC CONTROL MODULE - INSTALLATION
ENGINE - REMOVAL FROM THE REBUILD STAND
EXHAUST MANIFOLD - INSTALLATION
FAN BELT - INSTALLATION
FAN HUB (BELT DRIVEN) - INSTALLATION
FAN HUB SUPPORT - INSTALLATION
FAN IDLER PULLEY - INSTALLATION
FAN PULLEY AND FAN - INSTALLATION
FLYWHEEL - INSTALLATION
FLYWHEEL BORE RUNOUT - MEASUREMENT
FLYWHEEL FACE RUNOUT - MEASUREMENT
FLYWHEEL HOUSING - INSTALLATION
FLYWHEEL HOUSING BORE ALIGNMENT - MEASUREMENT
FLYWHEEL HOUSING FACE ALIGNMENT - MEASUREMENT
FLYWHEEL HOUSING, REPTO - INSTALLATION
FRONT CRANKSHAFT OIL SEAL - INSTALLATION
FUEL FILTER - INSTALLATION
FUEL FILTER HEAD AND BRACKET - INSTALLATION
FUEL PUMP PLUMBING - INSTALLATION
FUEL PUMP SUPPORT BRACKET - INSTALLATION
FUEL PUMP (WITH AIR COMPRESSOR) - INSTALLATION
FUEL PUMP (WITHOUT AIR COMPRESSOR) - INSTALLATION
GEAR COVER - INSTALLATION
GEAR HOUSING - INSTALLATION
HAND HOLE COVER (EXHAUST SIDE OF ENGINE ) - INSTALLATION
HAND HOLE COVER (FUEL PUMP SIDE OF ENGINE ) - INSTALLATION
HIGH OIL PRESSURE REGULATOR - INSTALLATION
HYDRAULIC PUMP DRIVE - INSTALLATION
IDLER GEAR ASSEMBLIES - INSTALLATION
IDLER GEAR (REPTO) - INSTALLATION
INJECTORS - INSTALLATION
JACOBS BRAKE HOUSING SPACER - INSTALLATION
JACOBS BRAKE OIL SUPPLY HOSE - INSTALLATION
JACOBS ENGINE BRAKE - INSTALLATION
LUBRICATING OIL COOLER - INSTALLATION
LUBRICATING OIL FILTER - INSTALLATION
LUBRICATING OIL FILTER HEAD - INSTALLATION
LUBRICATING OIL PAN - INSTALLATION
LUBRICATING OIL PUMP - INSTALLATION
MAIN OIL PRESSURE REGULATOR - INSTALLATION
OVERHEAD - ADJUSTMENT
PISTON AND CONNECTING ROD - ASSEMBLY
PISTON AND CONNECTING ROD - INSTALLATION
PISTON COOLING NOOZLE - INSTALLATION
PUSH RODS AND TUBES - INSTALLATION
REAR CRANKSHAFT OIL SEAL - INSTALLATION
ROCKER LEVER ASSEMBLIES - INSTALLATION
ROCKER LEVER COVER - INSTALLATION
ROCKER LEVER HOUSING - INSTALLATION
ROCKER LEVER SIDE CLEARANCE - ADJUSTMENT
SENSOR HARNESS - INSTALLATION
STARTING MOTOR - INSTALLATION
STATIC INJECTION TIMING - CHECKING
STATIC INJECTION TIMING - GENERAL INFORMATION
THERMOSTAT HOUSING - INSTALLATION
THERMOSTAT HOUSING SUPPORT - INSTALLATION
THRUST BEARING, LOWER BEARING SHELLS AND MAIN BEARING CAPS - INSTALLATION
TORQUE CONVERTER COOLER DISC - INSTALLATION
TURBOCHARGER - INSTALLATION
TURBOCHARGER DRAIN FITTING - INSTALLATION
UPPER MAIN BEARING SHELLS - INFORMATION
VIBRATION DAMPER AND CRANKSHAFT PULLEY - INSTALLATION
VIBRATION DAMPER ECCENTRICITY - MEASUREMENT
VIBRATION DAMPER FACE - RUNOUT MEASUREMENT
VISCOSITY SENSOR - INSTALLATION
WATER FILTER HEAD - INSTALLATION
WATER HEADER PLATE - INSTALLATION
WATER HEATER HOUSING - INSTALLATION
WATER PUMP - INSTALLATION
ENGINE DISASSEMBLY
ACCESSORY DRIVE ASSEMBLY - REMOVAL
ACCESSORY DRIVE OIL SEAL - REMOVAL
ACCESSORY DRIVE PULLEY - REMOVAL
AIR COMPRESSOR - REMOVAL
AIR COMPRESSOR AIR SUPPLY TUBE - REMOVAL
AIR COMPRESSOR COOLANT TUBES - REMOVAL
AIR INTAKE MANIFOLD - REMOVAL
ALTERNATOR ADJUSTING LINK (NON BUS APPLICATIONS) - REMOVAL
ALTERNATOR AND BRACKET (NON BUS APPLICATIONS) - REMOVAL
ALTERNATOR AND BRACKETS (BUS APPLICATIONS)
ALTERNATOR BELT (BUS APPLICATIONS) - REMOVAL
ALTERNATOR BELT (NON BUS APPLICATIONS) - REMOVAL
ALTERNATOR DRIVE OIL SEAL - REMOVAL
ALTERNATOR DRIVE PULLEY - REMOVAL
BLOCK MOUNTED FRONT SUMP SUCTION TUBE - REMOVAL
CAM FOLLOWER ASSEMBLIES - REMOVAL
CAMSHAFT - REMOVAL
COOLANT - DRAINING
COOLANT FILTER - REMOVAL
CRANKSHAFT AND UPPER MAIN BEARING SHELLS - REMOVAL
CRANKSHAFT FRONT OIL SEAL - REMOVAL
CRANKSHAFT PULLEY AND VIBRATION DAMPER - REMOVAL
CRANKSHAFT REAR OIL SEAL - REMOVAL
CROSSHEADS - REMOVAL
CYLINDER HEAD - REMOVAL
CYLINDER LINERS - REMOVAL
ELECTRONIC CONTROL COOLING PLATE - REMOVAL
ELECTRONIC CONTROL MODULE - REMOVAL
ENGINE - CLEANING
ENGINE - INSTALLATION ON REBUILD STAND
ENGINE - PREPARATION FOR CLEANING
ENGINE BARRING TOOL - INSTALLATION
EXHAUST MANIFOLD - REMOVAL
FAN AND FAN HUB - REMOVAL
FAN DRIVE BELT - REMOVAL
FAN HUB SUPPORT - REMOVAL
FLYWHEEL - REMOVAL
FLYWHEEL HOUSING - REMOVAL
FLYWHEEL HOUSING, REPTO - REMOVAL
FRONT ENGINE SUPPORT BRACKET - REMOVAL
FUEL FILTER - REMOVAL
FUEL LINES - REMOVAL
FUEL PUMP - REMOVAL
FUEL SUPPLY HOSE AND FILTER HEAD - REMOVAL
GEAR COVER - REMOVAL
GEAR HOUSING - REMOVAL
HAND HOLE COVER AND DIPSTICK TUBE BRACKET - REMOVAL
HAND HOLE COVER (FUEL PUMP SIDE) - REMOVAL
HIGH OIL PRESSURE REGULATOR - REMOVAL
HYDRAULIC PUMP DRIVE - REMOVAL
HYDRAULIC PUMP OR COVER - REMOVAL
IDLER GEAR ASSEMBLIES - REMOVAL
INJECTORS - REMOVAL
INTERNAL ACTUATOR HARNESS - REMOVAL
JACOBS ENGINE BRAKE - REMOVAL
LIFTING BRACKETS - REMOVAL
LUBRICATING OIL - DRAINING
LUBRICATING OIL COOLER - REMOVAL
LUBRICATING OIL FILTER HEAD - REMOVAL
LUBRICATING OIL FILTERS - REMOVAL
LUBRICATING OIL PAN - REMOVAL
LUBRICATING OIL PUMP - REMOVAL
LUBRICATING OIL TRANSFER TUBE - REMOVAL
MAIN BEARING CAPS, LOWER BEARING SHELLS AND THRUST BEARINGS - REMOVAL
MAIN OIL PRESSURE REGULATOR - REMOVAL
PISTON COOLING NOZZLES - REMOVAL
PISTONS AND CONNECTING ROD - DISASSEMBLY
PISTONS AND CONNECTING RODS - REMOVAL
PUSH RODS - REMOVAL
ROCKER LEVER ASSEMBLIES - REMOVAL
ROCKER LEVER COVER - REMOVAL
ROCKER LEVER HOUSING - REMOVAL
ROCKER LEVER HOUSING SPACER - REMOVAL
SENSOR HARNESS AND SENSORS REMOVAL
STARTING MOTOR - REMOVAL
THERMOSTAT HOUSING - REMOVAL
THERMOSTAT HOUSING SUPPORT - REMOVAL
TORQUE CONVERTER COOLER DISC - REMOVAL
TURBOCHARGER - REMOVAL
TURBOCHARGER OIL DRAIN CONNECTION - REMOVAL
VISCOSITY SENSOR - REMOVAL
WATER FILTER HEAD - REMOVAL
WATER HEADER PLATE - REMOVAL
WATER HEATER HOUSING - REMOVAL
WATER PUMP - REMOVAL
ENGINE DISASSEMBLY AND ASSEMBLY - GENERAL INFORMATION
ASSEMBLY
DISASSEMBLY
ENGINE LIFTING BRACKETS
SERVICE TOOLS - DISASSEMBLY AND ASSEMBLY
CYLINDER BLOCK - GROUP 01
CAMSHAFT - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
CAMSHAFT - MAGNETIC CRACK INSPECTION
BEARING JOURNAL - LIMITS OF ACCEPTANCE
DEFINITIONS OF INDICATIONS
VALVE AND INJECTOR LOBE - LIMITS OF ACCEPTANCE
CAMSHAFT BUSHING - REPLACEMENT
CLEANING
INSPECTION
INSTALLATION
REMOVAL
CAMSHAFT GEAR - REPLACEMENT
CLEANING
INSPECTION
INSTALLATION
REMOVAL
CAMSHAFT OR IDLER GEAR - MAGNETIC CRACK INSPECTION
CAMSHAFT OR IDLER GEAR - LIMITS OF ACCEPTANCE
DEFINITIONS OF INDICATION
CONNECTING ROD - BEND AND TWIST INSPECTION
ALIGNMENT INSPECTION
FIXTURE CALIBRATION
TWIST INSPECTION
CONNECTING ROD - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
CONNECTING ROD - MAGNETIC CRACK INSPECTION
CONNECTING ROD - LIMITS OF ACCEPTANCE
CONNECTING ROD BEARINGS - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
CRANKSHAFT - CLEANING AND INSPECTIONS FOR REUSE
CLEANING
INSPECTION
CRANKSHAFT GEAR - REPLACEMENT
INSPECTION
INSTALLATION
REMOVAL
CRANKSHAFT MAGNETIC CRACK INSPECTION
COIL SHOT (CIRCUMFERENTAL MAGNETIZATION)
HEAD SHOT (LONGITUDINAL MAGNETIZATION)
MAGNETIC INSPECTION - LIMITS OF ACCEPTANCE
CRANKSHAFT PULLEY - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
CYLINDER BLOCK - EXPLODED VIEW
CYLINDER BLOCK - GENERAL INFORMATION
CYLINDER BLOCK - INSPECTION FOR REUSE
CAMSHAFT BUSHING INSIDE DIAMETER
CYLINDER LINER BORES - INSPECTION
HIGH OIL PRESSURE REGULATOR SEAT DEPTH - MEASUREMENT
IDLER GEAR RING DOWEL BORE - MEASUREMENT
MAIN BEARING BORE ALIGNMENT - INSPECTION
MAIN BEARING BORE INSIDE DIAMETER - MEASUREMENT
MAIN OIL PRESSURE REGULATOR VALVE BORE - MEASUREMENT
THRUST BEARING SURFACE WIDTH - MEASUREMENT
CYLINDER BLOCK
ASSEMBLY
CAM FOLLOWER STUDS - INSTALLATION
DOWEL PINS - INSTALLATION
PIPE PLUGS - INSTALLATION
CLEANING
DISASSEMBLY
CAM FOLLOWER STUDS - REMOVAL
DOWEL PINS - REMOVAL
IDLER SHAFT RING DOWELS - REMOVAL
PIPE PLUGS - REMOVAL
CYLINDER LINER - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
DIPSTICK TUBE BRACKET - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
GEAR COVER - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
GEAR HOUSING - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
NEEDLE BEARING INSTALLATION
HAND HOLE COVER - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
IDLER GEAR ASSEMBLY - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
MAIN BEARINGS - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
PISTON - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
PISTION RINGS - REMOVAL
SERVICE TOOLS - CYLINDER BLOCK
VIBRATION DAMPER (VISCOUS) - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
CYLINDER HEAD - GROUP 02
CYLINDER HEAD - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
CYLINDER HEAD - EXPLODED VIEW
CYLINDER HEAD - GENERAL INFORMATION
CYLINDER HEAD - PRESSURE TEST FOR REUSE
CYLINDER HEAD - REBUILD
ASSEMBLY
DISASSEMBLY
INSPECTION
VALVE SEATS - GRINDING
CYLINDER HEAD - VACUUM TEST VALVE SEATING
CYLINDER HEAD - VALVE GRINDING
INSPECTION
CYLINDER HEAD INJECTOR SLEEVE - REPLACEMENT
ASSEMBLY
DISASSEMBLY
INSPECTION
CYLINDER HEAD OVERSIZE VALVE SEAT INSERT - INSTALLATION
CYLINDER HEAD VALVE GUIDE - REPLACEMENT
ASSEMBLY
DISASSEMBLY
ASSEMBLY
CYLINDER HEAD VALVE SEAT INSERT - REPLACEMENT
ASSEMBLY
DISASSEMBLY
INSPECTION
CYLINDER HEAD VALVES - MAGNETIC CRACK INSPECTION
SERVICE TOOLS - CYLINDER HEAD
VALVE CROSSHEAD - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
VALVE CROSSHEAD - MAGNETIC CRACK INSPECTION
ROCKER LEVERS - GROUP 03
CRANKCASE BREATHER (INTERNAL) - CLEANING AND INSPECTION
ROCKER HOUSING AND COVER (AUTOMOTIVE) - EXPLODED VIEW
ROCKER LEVER - MAGNETIC CRACK INSPECTION
ROCKER LEVER ASSEMBLY - CLEANING AND INSPECTION FOR REUSE
ASSEMBLY
DISASSEMBLY
INSPECTION
ROCKER LEVER ASSEMBLY - REBUILD
ASSEMBLY
DISASSEMBLY
INSPECTION
ROCKER LEVER BUSHING - REPLACEMENT
ASSEMBLY
DISASSEMBLY
INSPECTION
ROCKER LEVER COVER - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
ROCKER LEVER HOUSING - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
ROCKER LEVERS - EXPLODED VIEW
ROCKER LEVERS - GENERAL INFORMATION
SERVICE TOOLS - ROCKER LEVERS
CAM FOLLOWERS - GROUP 04
CAM FOLLOWER ASSEMBLY - CLEANING AND INSPECTION FOR REUSE
ASSEMBLY
DISASSEMBLY
INSPECTION
CAM FOLLOWER ASSEMBLY - EXPLODED VIEW
CAM FOLLOWER ASSEMBLY - GENERAL INFORMATION
CAM FOLLOWER ASSEMBLY - REBUILD
ASSEMBLY
DISASSEMBLY
INSPECTION
CAM FOLLOWER LEVER - MAGNETIC CRACK INSPECTION (ROLLER REMOVED)
CAM FOLLOWER LEVER - ROLLER REPLACEMENT
ASSEMBLY
DISASSEMBLY
INSPECTION
CAM FOLLOWER LEVER SOCKET - REPLACEMENT (ROLLER REMOVED)
ASSEMBLY
DISASSEMBLY
INSPECTION
PUSH RODS AND TUBES - CLEANING AND INSPECTION FOR REUSE
INSPECTION
SERVICE TOOLS - CAM FOLLOWER ASSEMBLY
FUEL SYSTEM - GROUP 05
FUEL PUMP - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
FUEL PUMP - GENERAL INFORMATION
FUEL PUMP - REBUILD
ASSEMBLY
DISASSEMBLY
FUEL DAMPER - ASSEMBLY
FUEL DAMPER - DISASSEMBLY AND INSPECTION
FUEL SHUTOFF VALVE - ASSEMBLY
FUEL SHUTOFF VALVE - CLEANING AND INSPECTION
FUEL SHUTOFF VALVE - DISASSEMBLY
FUEL SUPPLY PUMP - TEST
INSPECTION
INJECTORS AND FUEL LINES - GROUP 06
FUEL TUBES, FITTINGS AND MOUNTING PARTS - CLEANING AND INSPECTION FOR REUSE
INSPECTION
INJECTOR - CELECT - EXPLODED VIEW
INJECTORS - CALIBRATION
INJECTORS - CLEANING AND INSPECTION FOR REUSE
INSPECTION
INJECTORS - GENERAL INFORMATION
INJECTORS - REBUILD
LUBRICATING OIL SYSTEM - GROUP 07
LUBRICATING OIL COOLER - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
PRESSURE TEST THE OIL COOLER ELEMENT
LUBRICATING OIL DIPSTICK - CALIBRATION
LUBRICATING OIL DIPSTICK AND DIPSTICK TUBE - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
LUBRICATING OIL FILTER HEAD - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
LUBRICATING OIL FILTER HEAD - REBUILD
ASSEMBLY
DISASSEMBLY
LUBRICATING OIL PAN - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
LUBRICATING OIL PAN TRANSFER TUBE - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
LUBRICATING OIL PUMP - CLEANING AND INSPECTION FOR REUSE
ASSEMBLY
CLEANING
DISASSEMBLY
INSPECTION
LUBRICATING OIL PUMP - REBUILD
LUBRICATING OIL SYSTEM - EXPLODED VIEW
LUBRICATING OIL SYSTEM - GENERAL INFORMATION
SERVICE TOOLS - LUBRICATING OIL SYSTEM
COOLING SYSTEM - GROUP 08
FAN HUB - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
FAN HUB - EXPLODED VIEW
FAN HUB AND FAN IDLER PULLEY - GENERAL INFORMATION
FAN HUB (BELT DRIVEN) - REBUILD
ASSEMBLY
CLEANING
DISASSEMBLY
INSPECTION
FAN IDLER PULLEY - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
FAN IDLER PULLEY - REBUILD
ASSEMBLY
CLEANING
DISASSEMBLY
INSPECTION
FAN IDLER PULLEY AND BRACKET - EXPLODED VIEW
HEATER HOUSING, THERMOSTAT SUPPORT AND WATER HEADER COVER - CLEANING AND INSPECTION
CLEANING
INSPECTION
SERVICE TOOLS - COOLING SYSTEM
THERMOSTAT - OPERATING TEMPERATURE INSPECTION
TEST
THERMOSTAT HOUSING ASSEMBLY - REBUILD
ASSEMBLY
CLEANING
DISASSEMBLY
INSPECTION
WATER FILTER HEAD ASSEMBLY - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
WATER FILTER HEAD ASSEMBLY - REBUILD
ASSEMBLY
CLEANING
DISASSEMBLY
INSPECTION
WATER PUMP - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
WATER PUMP - REBUILD
ASSEMBLY
CLEANING
DISASSEMBLY
INSPECTION
WATER PUMP ASSEMBLY - EXPLODED VIEW
WATER PUMP ASSEMBLY - GENERAL INFORMATION
DRIVE UNITS - GROUP 09
ACCESSORY DRIVE PULLEY - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
DRIVE UNITS - GENERAL INFORMATION
FUEL PUMP AND COMPRESSOR DRIVE
HYDRAULIC PUMP DRIVE
FUEL PUMP AND COMPRESSOR DRIVE - CLEANING INSPECTION FOR REUSE
CLEANING
INSPECTION
FUEL PUMP AND COMPRESSOR DRIVE - EXPLODED VIEW
FUEL PUMP AND COMPRESSOR DRIVE - REBUILD
ASSEMBLY
CLEANING
DISASSEMBLY
INSPECTION
HYDRAULIC PUMP DRIVE - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
HYDRAULIC PUMP DRIVE - EXPLODED VIEW
HYDRAULIC PUMP DRIVE - REBUILD
ASSEMBLY
CLEANING
DISASSEMBLY
INSPECTION
SERVICE TOOLS - DRIVE UNITS
AIR INTAKE SYSTEM - GROUP 10
AIR INTAKE SYSTEM - GENERAL INFORMATION
CAC AIR INTAKE SYSTEM EXPODED VIEW
INTAKE MANIFOLD - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
SERVICE TOOLS - AIR INTAKE SYSTEM
TURBOCHARGER - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
EXHAUST SYSTEM - GROUP 11
EXHAUST MANIFOLD - CLEANING INSPECTION FOR REUSE
CLEANING
DISASSEMBLY
INSPECTION
EXHAUST SYSTEM - EXPLODED VIEW
EXHAUST SYSTEM - GENERAL INFORMATION
AIR EQUIPMENT - GROUP 12
AIR COMPRESSOR - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
AIR EQUIPMENT - GENERAL INFORMATION
COMPRESSED AIR SYSTEMS FLOW DIAGRAMS
ELECTRICAL EQUIPMENT - GROUP 13
ALTERNATOR ADJUSTING LINK - CLEANING AND INSPECTION FOR REUSE
INSPECTION
ALTERNATOR BRACKET - CLEANING AND INSPECTION FOR REUSE
INSPECTION
ALTERNATOR BRACKET (BUS APPLICATIONS) - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
AUTOMATIC BELT TENSIONER BRACKET (BUS APPLICATIONS) - CLEANING AND INSPECTION FOR REUSE
CLEANING
AUTOMATIC BELT TENSIONER (BUS APPLICATIONS) - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
ELECTRICAL EQUIPMENT - GENERAL INFORMATION
STARTING MOTOR - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
WIRING DIAGRAMS
ENGINE TESTING - GROUP 14
CHASSIS DYNAMOMETER
GENERAL TEST PROCEDURE
CHARGE AIR COOLER RESTRICTION
COOLANT PRESSURE
ENGINE BLOWBY
ENGINE SPEED (RPM) WITH A VERIFIED TACHOMETER
EXHAUST AIR RESTRICTION
FUEL DRAIN LINE RESTRICTION
FUEL INLET RESTRICTION
FUEL RATE
INTAKE AIR RESTRICTION
INTAKE AIR TEMPERATURE CONTROL - CHASSIS DYNAMOMETER TEST
INTAKE MANIFOLD PRESSURE
LUBRICATING OIL PRESSURE
OPERATION
DYNAMOMETER WORKSHEET
ENGINE DYNAMOMETER - INSTALL ENGINE
AIR COMPRESSOR
AIR INLET RESTRICTION
COOLANT PLUMBING
ENGINE BLOWBY
ENGINE SPEED (RPM) WITH A VERIFIED TACHOMETER
ENGINE THROTTLE CONTROL
EXHAUST RESTRICTION
FUEL DRAIN LINE RESTRICTION
FUEL INLET RESTRICTION
FUEL PRESSURE
FUEL RATE
INTAKE AIR TEMPERATURE CONTROL
INTAKE MANIFOLD PRESSURE
LUBRICATING OIL PRESSURE
LUBRICATING OIL TEMPERATURE
STARTING MOTOR
ENGINE PAINTING
ENGINE RUN-IN PROCEDURE -CHASSIS DYNAMOMETER
ENGINE RUN-IN PROCEDURE - ENGINE DYNAMOMETER
ENGINE RUN-IN PROCEDURE - WITHOUT DYNAMOMETER
ON-HIGHWAY
ENGINE STORAGE - LONG TERM
REMOVE THE ENGINE FROM LONG TERM STORAGE
ENGINE STORAGE - SHORT TERM
REMOVE THE ENGINE FROM SHORT TERM STORAGE
ENGINE TESTING - GENERAL INFORMATION
CHASSIS DYNAMOMETER, PORTABLE DYNAMOMETER OR LOAD BANK RUN-IN
DEFINITION OF TERMS ON ENGINE PERFORMANCE CURVE
ENGINE DYNAMOMETER RUN-IN
FUEL FLOW MEASUREMENT ON ENGINE OR CHASSIS DYNAMOMETER
INSTALLATION
OPERATION
GENERAL RUN-IN PROCEDURES
IN-SERVICE RUN-IN
INTAKE MANIFOLD BOOST PRESSURE CORRECTION FACTORS
ENGINE TESTING - SPECIFICATIONS
SERVICE TOOLS - ENGINE TESTING
INSTRUMENTS AND CONTROLS - GROUP 15
INSTRUMENTS AND CONTROLS - GENERAL INFORMATION
AIR HEATERS
COOLANT HEATERS
FUEL WARMERS
GAUGES
OIL HEATERS
SAFETY CONTROLS
MOUNTING ADAPTATIONS - GROUP 16
FLYWHEEL - CLEANING AND INSPECTION FOR REUSE
ASSEMBLY
DISASSEMBLY
INSPECTION
FLYWHEEL HOUSING - CLEANING AND INSPECTION FOR REUSE
CLEANING
INSPECTION
FLYWHEEL RING GEAR - REPLACEMENT
ASSEMBLY
DISASSEMBLY
INSPECTION
FRONT ENGINE SUPPORT - CLEANING AND INSPECTIONS
MOUNTING ADAPTATIONS - EXPLODED VIEW
MOUNTING ADAPTATIONS - GENERAL INFORMATION
REAR ENGINE POWER TAKEOFF - EXPLODED VIEW
REAR ENGINE POWER TAKEOFF (REPTO) REBUILDING
ASSEMBLY
CLEANING
DISASSEMBLY
INSPECTION
SERVICE TOOLS - MOUNTING ADAPTATIONS
SPECIFICATIONS - GROUP 18
CAPSCREW MARKINGS AND TORQUE VALUES
CAPSCREW MARKINGS AND TORQUE VALUES - METRIC
CAPSCREW MARKINGS AND TORQUE VALUES - U.S. CUSTOMARY
COMPONENT SPECIFICATIONS AND TORQUE VALUES
AIR EQUIPMENT - INSPECTION SPECIFICATIONS
AIR INTAKE SYSTEM - INSPECTION SPECIFICATIONS
CAM FOLLOWER ASSEMBLY - REBUILD SPECIFICATIONS
COOLING SYSTEM - REBUILD SPECIFICATIONS
COOLING SYSTEMS - TORQUE VALUES
CYLINDER BLOCK - REBUILD SPECIFICATIONS
CYLINDER BLOCK - TORQUE VALUES
CYLINDER HEAD - REBUILD SPECIFICATIONS
CYLINDER HEAD - TORQUE VALUES
DRIVE UNITS - REBUILD SPECIFICATIONS
ELECTRICAL EQUIPMENT - INSPECTION SPECIFICATIONS
ENGINE ASSEMBLY - CAPSCREW TORQUE VALUES
ENGINE ASSEMBLY - SPECIFICATIONS
ENGINE TESTING - TEST SPECIFICATIONS
EXHAUST SYSTEM - TORQUE VALUES
FUEL PUMP - REBUILD SPECIFICATIONS
FUEL PUMP - TORQUE VALUES
INJECTORS - REBUILD SPECIFICATIONS
LUBRICATING OIL SYSTEMS - SPECIFICATIONS
LUBRICATING OIL SYSTEMS - TORQUE VALUES
MOUNTING ADAPTATIONS - REBUILD SPECIFICATIONS
ROCKER LEVER ASSEMBLY - REBUILD SPECIFICATIONS
VEHICLE BRAKING - REBUILD SPECIFICATIONS
DRIVE BELT TENSION
INJECTIONS TIMING CODES
NEWTON-METER TO FOOT-POUND CONVERSTION CHART
PIPE PLUG TORQUE VALUES
SPECIFICATIONS - GENERAL INFORMATION
TAP-DRILL CHART - U.S. CUSTOMARY & METRIC
WEIGHT AND MEASURES - CONVERSION FACTORS
VEHICLE BRAKING - GROUP 20
VEHICLE BRAKING - GENERAL INFORMATION
SERVICE LITERATURE
ADDITIONAL SERVICE LITERATURE
SERVICE LITERATURE ORDERING LOCATION
COMPONENT MANUFACTURERS: NAMES AND ADDRESSES
COMPONENT MANUFACTURERS' ADDRESSES
AIR COMPRESSORS
AIR CYLINDERS
AIR HEATERS
AIR STARTING MOTORS
ALTERNATORS
AUXILIARY BRAKES
BELTS
CATALYTIC CONVERTERS
CLUTCHES
COOLANT HEATERS
DRIVE PLATES
ELECTRIC STARTING MOTORS
ENGINE PROTECTION CONTROLS
FAN CLUTCHES
FANS
FILTERS
FLEXPLATES
FUEL WARMERS
GAUGES
GOVERNORS
HEAT SLEEVES
HYDRAULIC AND POWER STEERING PUMPS
OIL HEATERS
TORQUE CONVERTERS
INDEX

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